SERVICESMetal Stamping ServicesTool & Die Design and
Manufacturability Engineering
Past ProjectsDeep Draw Stamping for the Military IndustryMetal Stamping for the Appliance IndustryProgressive Die Stamping for the Health & Fitness IndustryDeep Draw Stamping for the Water Purification IndustryProgressive Die Stamping for the Automotive IndustryImpact Extrusion for the Aerospace IndustryCompound Die Stamping for the Sports IndustryProgressive Die Stamping for the Consumer Electronics IndustryDeep Draw Stamping for the Energy Conservation IndustryMetal Stamping for the Labor Accounting Industry
American Society for Quality
Precision Manufacturing Association

Deep Draw Stamping of a Stainless Steel Shell Chamber for the Water Purification Industry

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Stainless Steel Shell Chamber

At Aggressive Engineering Corp., we provide custom deep draw stamping which allows the highly cost-effective, high-volume production of seamless circular parts. Our experienced design engineering team created the AutoCAD die drawings and the custom inspection fixtures. After stamping, the parts were fusion-welded to create a ultra-violet light chamber, intended for a residential water purification and filtration device. We used 304L stainless steel and employed a multi-stage deep draw stamping processes, and special die inserts to produce a scar- and scratch-free surface. We effectively produced 1,200,000 parts for just-in-time (JIT) delivery to our client.

We are ISO 9000 certified and in today's competitive, sophisticated environment, we support our commitment to lean, quality-driven manufacturing through our use of Six Sigma management strategies and systems as well as Statistical Process Control documentation.

For more information on our deep draw stamping services and Aggressive Engineering, please see below or contact us directly.

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Deep Draw Stamping Project Highlights

Product Name Upper & Lower Chamber Shell
Product Description This stainless steel ultra violet light chamber shell is used within a water purification application. The Upper and Lower shells get fusion welded together to create the chamber.
Capabilities Applied/Processes
Design:
  • Custom Inspection Fixture
  • AutoCAD Die Drawings
Deep Draw Stamping
  • Multi-Stage
Equipment Used to Manufacture Part 200 Ton Hydraulic Press
Overall Part Dimensions Material Thickness: 20 Gage (.036")
Tightest Tolerances
±.005"
  • Cylindricity Within .015" (Critical Because There is NO Material being Added During the Welding Process)
  • Squareness Within .005"
  • Overall Height Within ±.005"
Material Used 304L Stainless Steel
Material Finish None
In process testing/inspection performed Quality Management System per ISO 9001:2008
Industry for Use Home Appliance
Water Purification
Volume 1,200,000
Delivery Time Just In Time (J.I.T.)
Delivery Location U.S.A.
Standards Met
ISO 9000 Compliant
6 Sigma
4 Feature Statistical Process Control (SPC) Documentation

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