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Progressive Die Stamping of a Steel Muffler Baffle for the Automotive Industry

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Steel Muffler Baffle

Aggressive Engineering Corp. offers a variety of precision stamping services, single-strike, deep draw, and progressive stamping are offered at its high-tech 21,000 sq. ft. manufacturing facility. We have a deep understanding of the commercial, industrial, and military industries based on long-term relationships with clients in those areas.

While working with an automotive client, we designed and progressively die-stamped aluminized steel baffle that would become part of an automotive muffler. We developed the design of the 3" part, also known as a collector, and the inspection fixtures from customer-supplied prints. We ensured it met the tight tolerance specification of ±.010".

The aluminized steel offers excellent anti-oxidization properties and is commonly used in applications where the steel base must remain at temperatures below 1,472°F.

We produced 1,500,000 for the client by leveraging our employees' know-how as well as the management systems that are an integral part of our daily routines.

We also offer blanking, forming, coining, extruding, embossing, mechanical assembly and secondary machining. To learn more about this project, please see below. You can also reach out to us directly to find out more about Aggressive Engineering.

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Progressive Die Stamping Project Highlights

Product Name 3" Steel Muffler Baffle
Product Description This steel baffle is used within an automotive muffler application.
Capabilities Applied/Processes
  • Automated Part Unloader
Progressive Die Stamping
Equipment Used to Manufacture Part 220 Ton Mechanical Press
Overall Part Dimensions Material Thickness: 16 Gage (.059")
Tightest Tolerances ±.010"
Material Used Aluminized Steel
Material Finish Aluminized Steel
In process testing/inspection performed Quality Management System per ISO 9001:2008
Industry for Use Automotive Aftermarket
Volume 1,500,000
Delivery Time KanBan
Delivery Location U.S.A.
Standards Met Customer Supplied Print & Inspection Fixtures

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