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Past ProjectsDeep Draw Stamping for the Military IndustryMetal Stamping for the Appliance IndustryProgressive Die Stamping for the Health & Fitness IndustryDeep Draw Stamping for the Water Purification IndustryProgressive Die Stamping for the Automotive IndustryImpact Extrusion for the Aerospace IndustryCompound Die Stamping for the Sports IndustryProgressive Die Stamping for the Consumer Electronics IndustryDeep Draw Stamping for the Energy Conservation IndustryMetal Stamping for the Labor Accounting Industry
American Society for Quality
Precision Manufacturing Association

Deep Draw Stamping of a Steel Enclosure for the Energy Conservation Industry

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Steel Lower Enclosure

A water heater manufacturer was in need of a deep drawn stamping service that could create a galvanized steel enclosure for one of their water heater products. The enclosure’s previous design required that RTV silicone be applied to seal the lid, the process was both time-consuming and messy. In view of the high volume that the product required, this approach was proving particularly costly and inefficient in the long-term. When our client decided to rectify this assembly challenge, they turned to us for a solution. We collaborated with them to develop a design that incorporated an O-ring and clamp seal design.

Aggressive Engineering offered design assistance as well as production and assembly insights while leveraging our AutoCAD and reverse engineering expertise. In production, our deep draw stamping processes included blanking, trimming, curling and forming. Our lean and efficient deep draw stamping operation produced 50,000 rust-resistant lower enclosures in electro-galvanized steel.

To learn more about what we can do to solve your design and manufacturing challenges, please contact us directly.

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Deep Draw Stamping Project Highlights

Product Name Steel Lower Enclosure
Product Description This steel lower enclosure is used within a water heater application. The previous design used RTV silicone to seal the lid. The Customer needed to eliminate the messy and time consuming process, so we worked with them to incorporate an O-Ring and Clamp Seal.
Capabilities Applied/Processes
Design
  • AutoCAD
  • Reverse Engineering
  • Design Assistance
Deep Draw Stamping
  • Multi-Stage
  • Blanking
  • Trimming
  • Curling
  • Forming
Equipment Used to Manufacture Part 300 Ton Hydraulic Press
Overall Dimensions Material Thickness: 18 Gage (.048")
Tightest Tolerances ±.010"
Material Used Electro-Galvanized Steel
Material Finish Zinc Galvaneal
In process testing/inspection performed Quality Management System per ISO 9001:2008
Industry for Use Energy Conservation
Volume 50,000 Pieces
Delivery Time KanBan
Delivery Location U.S.A.
Standards Met Customer Supplied Drawings

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