Aggressive Engineering Corp. which offers sophisticated design, machining, and precision deep draw stamping services, recently designed and manufactured the tooling and inspection fixtures for this protective, water-proof cap.

The cold-rolled steel piece protected a detonation fuse from exposure damage and accidental triggering in a munitions’ application. Our top-notch deep draw stamping, resistance spot-welding and internal threading capabilities ensured that we met our military client’s Mil-Specs requirements as well as ASTM and ANSI standards. We produced 110,000 pieces for delivery in pre-determined monthly lots.

For more detailed part specifications, please see below and contact us directly to learn more about what we can do for your organization.

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Protective Cap Highlights

Product NameWaterproofing and Protective Cap
Product DescriptionThis steel cap is used to protect a detonation fuse from accidental triggering and damage from exposure.
Capabilities Applied/ProcessesDesign

  • Design & Manufacture Tooling & Inspection Fixtures
Deep Draw Stamping
Resistance Spot Welding
Internal Threading
Equipment Used to Manufacture Part150 and 200 Ton Hydraulic press
Overall Part DimensionsMaterial Thickness: 11 gage (.119″)
Tightest Tolerances.003″ (Thread Fit)
Material UsedCold Rolled Steel (CRS)
Material FinishZinc Plating
In process testing/inspection performedQuality Management System per ISO 9001:2008
Industry for UseMilitary (Munitions)
Volume110,000 Pieces
Delivery TimeMonthly Lots
Delivery LocationU.S.A.
Standards MetMil-Specs:

  • MIL-C-18636
  • MIL-STD 1168
  • MIL-W-12332
  • MIL-STD 130
  • MIL-STD 109
  • MIL-STD 1167
  • MIL-STD 171

  • ASTM B117
  • ASTM 1008
  • ASTM B633


  • ANSI Z1.4